Soft gelatin encapsulation technology is a crucial part of pharmaceutical and nutraceutical manufacturing. As this field is still emerging in Pakistan, only a limited number of professionals are familiar with the intricate details of handling this process.
One of the core machines in this process is the soft gelatin encapsulation machine, which requires an extremely delicate touch to maintain. Handling this equipment isn’t just about pressing buttons; it’s about understanding the complex dynamics that ensure consistency and quality.
Some of the challenges in operating this machine include:
- Maintaining the right gelatin viscosity and temperature balance to ensure optimal output.
- Managing capsule filling uniformity to avoid defects.
- Die changeover, which requires precision to ensure smooth transition between different product lines without causing damage to the machine or downtime.
In my experience, working closely with this machine has taught me the importance of hands-on involvement, especially during those delicate procedures like the "die changeover". Having performed this myself, I’ve seen how critical it is to follow the smallest adjustments to ensure the machine continues operating seamlessly.
Solutions I’ve found effective:
- Regularly calibrating the machine and training staff to handle its intricate mechanisms.
- Careful management of temperature and viscosity throughout the encapsulation process.
- Personally ensuring that during die changeovers, all steps are meticulously followed to prevent issues that could affect production.
As soft gelatin capsules continue to gain popularity, it’s essential to build more local expertise and share best practices for handling such machinery.
Read also: The Basics of Soft Gelatin Capsules
Resource Person: Dr. Atia Iftikhar
