Pharmacy Courses

Sterile Suspension Formulation in Pharma

Suspensions are heterogeneous systems consisting of two phases:

  • The continuous or external phase, generally a liquid or semisolid.
  • the dispersed or internal phase, made up of particulate matter (solid) that is essentially insoluble in, but dispersed throughout the continuous phase.


There are two types of suspension: 

  • flocculated
  • deflocculated


At start up, we need to formulate a liquid dosage form but what about solution?

The choice of developing a solution or a suspension formulation is ultimately made based on the AQUEOUS SOLUBILITY of the drug.

  • Poor aqueous solubility = suspension


Challenging stability issues like to get a sterile suspension for:

  • parenteral
  • ocular
  • nebulized inhalation


Considerations in suspension formulation development:

  • wetting
  • particle interactions and behavior (sedimentation rate, crystal habit, crystal structure factors).


Suspension Formation:

1. Precipitation Methods:

  • organic solvent precipitation.
  • precipitation effected by changing the pH of the medium, eg. estradiol, insulin.
  • double decomposition.


2. Dispersion methods (vehicle must be mutilated, solid phase easily wetted, dispersed).


Excipients used in suspension Formulation [for non-oral (sterile) dosage forms]:

1. Suspending agents:

  • Methylcellulose
  • Hydroxyethylcellulose
  • Hydeoxypropylmethylcellulose
  • Carboxymethylcellulose
  • Sodium Carboxymethylcellulose
  • Microcrystalline cellulose
  • Gums & others (Xanthan gum, Bentonite, Carbomer, Carrageenan, Powdered cellulose, Gelatin).


2. Wetting agents, solubilizers:

  • Lecithin
  • Polyethylene glycol 300
  • Polypropylene glycol
  • Polysorbate 20,40,80
  • Povidone
  • Dimethylacetamide
  • Dioctyl sodium sulfosuccinate
  • Egg yolk phospholipid
  • Ethyl alcohol
  • Ethyl lactate
  • Sodium deoxycholate
  • Sorbitan monopalmitate
  • Theophylline

 

3. OTHER sterile liquid dosage form excipients:

Isotonicity modifiers: 

  • Sodium chloride
  • Sodium sulfate
  • Mannitol
  • Lactose
  • Dextrose
  • Glycerin


Buffers:

  • Acetic acid, sodium acetate
  • Benzoic acid and sodium benzoate
  • Citric acid, sodium citrate 
  • Lactic acid, maleic acid
  • Potassium phosphate
  • Sodium phosphate monobasic, Sodium phosphate dibasic
  • Sodium bicarbonate, Sodium carbonate
  • Sodium tartrate


Antioxidants:

  • Sodium metabisulfite
  • Ascorbic acid
  • Thiourea
  • Tocopherol 


Chelating agents (accelerate oxidation in presence of free radicals e.g. copper):

  • EDTA 


Vehicle

  • Water for injection


Preservatives:

  • Benzalkonium chloride 0.01% (eye drop, ignore in single dose)
  • Benzyl alcohol (parenteral)

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